3D Printed Copper Success Stories
– From Design to Delivery
Copper 3D Printing Featured Cases
Client
Leading aerospace component manufacturer (USA)
Challenge
Traditional machining failed to produce a copper cooling manifold with 0.3mm internal channels (required for thermal management in jet engines).
Our Solution
3D printed using C11000 copper with SLM technology, achieving ±0.01mm tolerance on 120+ micro-channels.
Results
50% weight reduction vs original design
30% improved cooling efficiency (tested under 1,200°C conditions)
Production time cut from 6 weeks to 5 days
Visuals
3D model vs printed part, thermal performance test charts, cross-section of internal channels
Client
Global electronics brand (Germany)
Challenge
Needed copper connectors with 98%+ conductivity for 5G base stations, but traditional casting caused porosity issues.
Our Solution
3D printed C10200 oxygen-free copper with optimized printing parameters to minimize porosity.
Results
● 99.2% IACS conductivity (exceeding client’s 98% requirement) ● 0 porosity (verified via X-ray inspection) ● 10,000-unit production with 99.7% consistency
Visuals
Conductivity test reports, X-ray images of part integrity, assembly in 5G base station
Client
Medical device manufacturer (Japan)
Challenge
Required copper jaw components for laparoscopic tools with 0.02mm dimensional accuracy (for precise tissue handling).
Our Solution
3D printed C11000 copper with post-processing to meet biocompatibility standards (ISO 10993).
Results
● Dimensional accuracy maintained across 500+ units ● Passed 1,000+ autoclave sterilization cycles with no degradation ● 40% cost reduction vs CNC machining
Visuals
Dimensional inspection reports, sterilization test data, surgical tool assembly
Selected Cases of Copper 3D Printing
Global Orders Live: 338 Clients Worldwide Now In Production

See what 24 countries are building with our 3D printed copper right now

338

Active Global Clients

48

Clients in Discussion

2000+

Projects delivered in 2024

Live Order Tracking LiVE
Country/Region
Production Information
Status
Schedule
KR South Korea
Motor winding
Quality check
99%
CA Canada
Industrial valves
Printing
53%
UK UK
Copper radiators
Communicating
To Be Confirmed
DE Germany
Automotive heat sinks
Printing
29%
SG Singapore
Semiconductor industry components
Post-processing
99%
AE Singapore
Copper radiators
Completed
53%
JP Japan
Motor windings
Completed
To Be Confirmed
US USA
Customized copper manifold
Post-processing
29%
KR South Korea
Motor winding
Quality check
99%
CA Canada
Industrial valves
Printing
53%
UK UK
Copper radiators
Communicating
To Be Confirmed
DE Germany
Automotive heat sinks
Printing
29%
SG Singapore
Semiconductor industry components
Post-processing
99%
AE Singapore
Copper radiators
Completed
53%
JP Japan
Motor windings
Completed
To Be Confirmed
US USA
Customized copper manifold
Post-processing
29%

All order data is verified by our ERP system (SAP Business One)

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Case Results Overview

Across 10,000+ copper printed parts, our 3D copper printing services achieve an average of:

  • 30-50% faster production than traditional methods
  • 20-40% cost savings on complex parts
  • 99.6% on-time delivery rate
Customer Testimonials
Customized 3D printing services

Min. Order: 1 pieces

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Free design optimization | MOQ: 1 unit